![]() ![]() ![]() They decided on two Somic 424 W3 wraparound case packers to open the facility and have since bought a third. Three years later, he and his staff were shopping for such equipment. “I said, ‘If Oh Snap! ever developed to the point that we needed some of this Somic equipment, that would be something,” Downs recalled. Somic America’s end-of-line packaging equipment in production at Oh Snap!. At that point, the need for the advanced automated equipment was just a wish for Downs. When the Oh Snap! brand was still in its infancy, Downs was introduced to Somic America end-of-line packaging equipment through his corrugated rep, John Bartmann of PCA. “Also, we now have the space for more modern packaging technology, automated case packing and all those types of things.” End-of-line packaging “We think we can improve the product quality by having the entire facility refrigerated,” Downs said. Production now moves methodically through the building, with vegetables entering at one end of the facility and, after processing, brining, packaging and packing, leaving out the opposite end. ![]() The move also gave GLK the chance to address its makeshift pickling production line. It’s a lot cheaper to buy the stuff grown in your backyard rather than getting it from Mexico.” “The idea is to bring in as much as we can because we can now store it while it’s brining. “The Wisconsin (cucumber) season is about a six-week season,” Downs said. Increased chilled space will allow the company to source more Wisconsin-grown vegetables. Whereas the facility in Bear Creek has limited cooler space, the new Oh Snap! building is totally refrigerated. “As the line grew, we just flat out ran out of space.” Oh Snap! Pickles’ new all-refrigerated production facility in Appleton, Wisconsin. We started very small there was no flow to the layout,” said Ryan M. “When we had the idea for this product line, we were kind of shoehorning equipment in. Previously, Oh Snap! products were processed and packed at the Bear Creek facility, which was designed to produce sauerkraut, not pickled vegetables. The line has grown to the point where the Appleton, Wisconsin-based producer needed to open a new facility, which it did earlier this year in the way of a 67,000-square foot, all-refrigerated building in Little Chute to go with its existing buildings and distribution centers in Appleton, Bear Creek and Seymour. Visit for more information or call 65.Longtime sauerkraut producer GLK Foods got into the grab-n-go pickling market in 2015 when it launched Oh Snap!, a line that includes single-serve, brine-less pickled cucumbers, carrots, snap peas, green beans and jalapeños. The Parts & Service department is responsible for installation, training and more. Many international packaging brands use Somic’s advanced mechatronic systems to collate, group and pack open trays, wraparound cases, trays with covers or lid inserts and paperboard cartons. offers design support for cartons, retail-ready and wraparound cases. With over 40 years of experience, Minnesota-based Somic America Inc. By the time it is completed next summer, I expect us to far exceed what we are currently producing.” “We are already planning an additional 40,000 square-feet to our facility to accommodate growth of the brand. “At this time, we will be producing between 1.5 to 2 million pouches per week,” stated Downs. Proving that timing and execution is everything, both machines will be online as the company expands from 68 employees to 94 for the annual, six week Wisconsin cucumber harvest that begins on July 10. Product is being divided into three formats of 6, 12 or 18 count display cartons. To satisfy distribution to retailers such as grocery, big box and C-stores-plus vending and hospitality outlets-throughout North America, and widening the channel to include Europe, OH SNAP! plans to have the machines collate and case pack up to 160 pouches per minute. The SOMIC 424 W3 wraparound case packers are flexible, high performance systems that use decentralized servo drives. We also learned through our references that start-up would be very quick, and it indeed it has been.” We loved the simplicity of its design, its compact nature, and the references we received could not have been more glowing. ![]() None was as compelling as the SOMIC offering. “Before purchasing our SOMIC machines, we looked at two or three other solutions to be sure nothing was missed. ![]()
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